Real outcomes.
Real factories.
AI case studies, solution deep-dives, implementation guides, and FAQs — everything you need to evaluate and scale Tusk Digital in your operation.
See AI in action.
Documented results from real deployments — not projections. Each case study shows the problem, the AI approach, and the quantified outcome.
Predictive Bearing Failure: 72 Hours Before Breakdown
₹28–32 lakhs/yr savedQuality PredictionQuality Defect Detection: Minute 5 vs Minute 55
0.8% → 0.18% defect rateAnomaly DetectionEnergy Anomaly Detection: 18 Hidden Wastes Found
14.2% power reductionContinuous OptimizationOEE Optimization via Real-Time Parameter Tuning
68% → 78.5% OEEOperator AnalyticsShift-to-Shift Consistency: Replicating Best Practice
Variance 6% → 2%Infrastructure OptimizationCompressed Air Leak Detection: ₹18L Hidden Tax
21.5% energy reductionExplore by module.
Each module page covers: what it does, what KPIs it moves, and what results teams typically achieve.
Common questions.
What's the minimum hardware requirement?
A gateway device (industrial PC, edge device, or smart controller). Connects your machines to Tusk Digital — no modifications to your machines needed.
How long does installation take?
Hardware setup is 1–2 days. Machine connection typically 2–3 weeks depending on your machine complexity and data infrastructure.
What if my machines don't have OPC-UA or MQTT?
We build custom connectors for legacy equipment, serial protocols, and proprietary systems. If it has an electrical signal, we can read it.
Is my data encrypted?
Yes. All data in transit is encrypted (TLS), data at rest is AES-256. You control where data lives — on-premise, cloud, or hybrid.
What if my internet goes down?
The gateway caches data locally and syncs when connection returns. You don't lose a minute of production data.
Can I export my data if I stop using Tusk Digital?
Yes. Your data is yours. We export in any format you need — no vendor lock-in.
Ready to see results like these in your factory?
We'll assess your operation and show you which modules apply and what outcomes to expect.
Request a Free Assessment →